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Fume Extracters

Fume Extracters

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DESCRIPTION
This mobile welding fumes filter is BGIA-certified for all TEKA suction arms (0 150 mm). Separation efficiency is = 99 %. The unit corresponds to the security requirements for units of the welding fume category W3 (high-alloyed steels). When handling the unit correctly, you can use it for circulating air operation because it fulfils the requirements for the exceptional rules according to the new hazardous substances ordinance. A stable construction made of steel plate with continuous powder coating guarantees a low maintenance even under rough conditions. The gross particles are separated in the pre-filter. Afterwards the air is guided through the particle filter where even finest fumes and dusts are separated. The lifting device guarantees an absolute impermeability and therefore the separation efficiency of the filter unit. The air is evacuated on the backside of the unit through an outlet grill and rises up. Thus, at a distance of 1 m you cannot perceive a disturbing air flow any more. The unit is fitted with a high-capacity fan with high negative pressure which guarantees a high volumetric flow even if the filter is saturated.

Standard Equipment
Optionally Available (with BGIA certification)
Optionally Available (without BGIA certification)
Technical Data
CAREMASTER - BGIA mechanical filter unit
Maximum volumetric flow of fan 2500 m3/h
Maximum pressure 2500 Pa
Engine performance 1.1 KW
Separation efficiency =99%
Sound Level Ca. 70dB(A)
Dimensions (W x D x H) 665 x 681 x 995mm
Weight Ca. 122 Kg.


Available Versions
CAREMASTER - BGIA mechanical filter unit fitted with 1 suction element - BGIA Certified
Length
2 Meter 3 Meter 4 Meter 12 Meter
Suction arm hose type Internal Joints 97 300 100 97 300 101 97 300 102
External Joints 97 300 110 97 300 111 97 300 112
Suction arm pipe type Internal Joints 97 300 120 97 300 121 97 300 122
External Joints 97 300 130 97 300 131 97 300 132
Hose 97 300 140


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D. P. Testing

A SIMPLE but Highly efficient three pack N.D.T System, Suitable for checking welds and Stressed machine parts for cracks and flaws, before and aftre welding or machining.

D. P. Testing

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Specification
Used By


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D. P. Testing Steps

D. P. Testing Steps

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  1. Pre-clean inspection area with CLEANER SC-30TM to remove oil, grease or with wire brush to remove Scale, rust for easier penetration.
  2. Spray or brush with PENETRANT SC-10TM Allow penetration time as per table below.
    Area coverage 50Sq mts/ lit. appox.
  3. Wipe Surface Clear, using Cloth Soaked in CLEANER SC-30TM, Taking care. Penetrant from defect should not be removed
  4. Shake the Aerosol can vigorously or stir the bulk developer. Spray DEVELOPER SC-20TM in thin, uniform film, from a distance of 8 to 12 inches and 6-8 short sections at a time. Allow to dry.
    Area coverage 25 Sq mts/ lit. appox.
  5. The vived red colour combined with better capibility action results in sharply defined flaw indication

The Dye-penetrant method of in spection with flaw test System may be used on materials Such as Aluminium, Magnesium, Barss, Copper, Cast Iron, Steel, Stainless Steel, Ceramic & Certain Plastics.

Minimun Penetration Time For Penetrants, For Parts-Having Temperature of 15oC to 35oC

Meterial From Type of Discontinuity Penetration Time (Min)
Aluminium Casting Porosity 5 to 10
Cold Shuts 5 to 10
Welds All Lack of Fution 5
Cracks 10
Magnesium Brass & Bronze Casting Porosity 5 to 10
Cold Shuts 5 to 10
Welds Brazed Parts All Lack of Fution 10
Porosity 10
Cracks & Fatigue Craks 10 to 20
Steel Casting Porosity 10
Cold Shuts 10
Eztrution & Forging Welds All Lack of Fution 20
Porosity 20
Cracks 20
Fatigue Craks 20
Carbide Tip Tools I Lack of Fution 5
Porosity 5
Cracks 10
Titanium & High Temp Alloys All 20
For Lower Temperature Penetration Time to be Incraesed



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Backing Tapes


Backing Tapes

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Plansee Tungsten


Plansee Tungsten

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Electron Work Function :
For perfect ignition & arc stability, the electron work function needs to be as low as possible. This is guaranteed by the oxide doping of tungsten.

Oxide Content :
A decisive factor for the characteristics of an electrode is the volume percentage of oxide additives. In thorium free qualities this content is higher than in a conventional Wt20 electrode.

Oxide distribution :
The more homogeneous & fine distributed the oxides are in the structure, the better are the effects on arc stability, ignition, burn-off behavior and service life.

The thorium free qualities Wc20 & GOLD plus are characterized by a considerably more homogeneous and finer distribution of oxides.

Burn-off / Service life :
Crack-free electrodes as well as a constant electrode tip geometry are required for low burn-off & therefore long service life. Due to perfect precision in the forming process, PLANSEE supplies high quality electrodes without any distribution of oxides.

Thorium free TIG welding electrodes :
The substitute materials cerium & lanthanum have proofed themselves as non-radioactives substitutes for thorium oxide. Both materials have an especially low electron work function, which is even lower than that of thorium oxide. Our thorium free TIG-welding electrodes (W, Wc20, GOLD plus) meet requirements concerning ecological & health related aspects.

Electrode type Electrode type Fields of application Electrode type
GOLD plus (1.5%, Lanthan Gold) AC/DC Non & high alloyed steels, aluminium alloy, magnesium alloys, titanium alloys, nickel alloys, copper alloys Excellent ignition & reignition, performance long service life, especially in the higher current range, excellent arc stability, suitable for high demands to replace WT20
WC20 (2.0% cer. Grey) AC/DC Non & high alloyed steels, aluminium alloy, magnesium alloys, titanium alloys, nickel alloys, copper alloys Excellent ignition & reignition in the low air range, long service life, excellent arc stability, to replace WT20
W (100% W, green) AC Aluminium alloys, magnesium alloys Good arc stability, lower current carrying capacity than doped electrodes
WT20 (2.0% thorium, red) DC Non & high alloyed steels, titanium alloys, nickel, copper Good ignition & reignition performance, possible health risks if not handled properly, replace by GOLDplus orWC20


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Anti Spatter Water Base

Anti Spatter Water Base

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DESCRIPTION
BENEFITS
PACKING
PHYSICAL PROPERTIES


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Weldbrite - Stainless Steel Cleaning Gel

Weldbrite - Stainless Steel Cleaning Gel

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DESCRIPTION
WELDBRITE PICKLING GEL
PHYSICAL PROPERTIES
PACKING SIZES


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Product Range
Arc Welding Machines Cutting Machines Special Purpose Machines Resistance Welding Machines
Stud Welding & Capacitor Discharge TIG Welding Equipment Orbital Welding Machines Gas Cutting Welding & Brazing
Welding Accessories Welding Aids H Beam / Box Beam Production Line Machines
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