Mig Welding
Conventional Mig Welding
Welding Aids is leading supplier of Mig Welding, Saw
Welding, Mig Welding Equipments, Mag Welding Equipments which are used in
light and heavy Fabrication Workshops, Steel Mills, Automobile Industries,
Wagon Building, Sugar Mills, Shipyards, Cycle Industries, Sheet Metal
Components, Electrical & Electronics for improved welding quality
increased production and less fatigue.
POWER SOURCE
Technical Specifications :
| MODEL |
DX-250 |
SDX-400 |
SDX-600 |
| Power Source Type |
CV |
CV |
CV |
| Metal Transfer |
Dip/ Spray |
Dip/ Spray |
Dip/ Spray |
| Welding Current 60% |
250 A |
400 A |
600 A |
| 100.00% |
180 A |
325 A |
500 A |
| Input Supply |
3 Phase, 50 C / S |
3 Phase, 50 C / S |
3 Phase, 50 C / S |
|
380 / 415 V |
380 / 415 V |
380 / 415 V |
| Cooling |
Forced Air |
Forced Air |
Forced Air |
| Insulation Class |
H |
H |
H |
| L x W x H (Approx.) |
639 x 390 x 555 mm |
700 x 390 x 635 mm |
770x 425x 700mm |
| O C V |
20 - 40V.D.C. |
18- 54V.D.C. |
20 - 65V.D.C. |
| Weight (Approx.) |
115 Kg. |
165 Kg. |
230 Kg. |
|
 |
WIRE FEEDER
| MODEL |
DX 250 |
SDX 400 |
SDX 600 |
| Wire Size - Steel |
0.6, 0.8, 1.0 mm |
0.8, 1.0, 1.2, 1.6 mm |
1.0, 1.2, 1.6, 2.0 mm |
| Aluminium |
0.8, 1.0 mm |
1.2, 1.6 mm |
1.2, 1.6, 2.0 mm |
| Wire Feed Mt. / Min. |
0 - 20 meter |
0 - 20 meter |
0 - 20 meter |
| Drive |
2 Rolls |
2 Rolls |
2 / 4 Rolls |
| Motor |
D.C. (PM) |
D.C. (PM / Servo) |
D.C. (Servo) |
| Control |
Thyristor Printed Circuit |
Thyristor Printed Circuit |
Thyristor Printed Circuit |
| Weight (Approx) |
12 Kg. |
12 Kg. |
15 Kg. |
|
 |
Inverter Based (IGBT) Mig Welding
Features: MIG / MMA / CARBON GAUGING.
- High efficiency, low power consumption
- With PMC (Pulse Modulate Control) Voltage Control Technology.
- With the advanced & Patented IGBT Protection Technology.
- With Digital Inductance to control the Welding arc accurately.
- Wide adjustment Range for Out Put Voltage.
- Four Roll Wire Feeder for Smooth & stable wire feeding.
- Multi Functional MMA, MIG /MAG, Carbon Gauging with one
machine.
- With Digital Display for Welding Parameters.
- Parameter can be adjusted before Welding.
- Complete machine with Gas Regulator & Pre heater & MIG Torch.
- Automatic protection from overheat, over/under voltage
- Suitable for low carbon steel and low alloy carbon with solid flux
cored welding wires of different specifications
- Widely used in areas such as automobile, ship building, bridge,
refineries, power sector and construction, and so on
- Inbuilt stabilization of 15%
- Small size, light in weight
Main Parameters
| Model |
MIG 350IJ |
MIG 400IJ |
MIG 500IJ |
| Rated Input Voltage (V) |
415±15% |
415±15% |
415±15% |
| Input Frequency (Hz) |
50 |
50 |
50 |
| Rated Power at Max. Current (KVA) |
13.9 |
13.9 |
25.5 |
| Duty Cycle |
60% |
60% |
60% |
| Weight (Kg) |
36 |
36 |
42 |
| Dimensions (LxWxH) mm |
550x280x545 |
550x280x545 |
650x310x640 |
|
 |
Inverter Based (MOSFET) Mig Welding
- High efficiency, low power consumption
- Two Roll Wire Feeder with quick release system.
- With Digital Display for Welding Parameters
- Complete machine with Gas Regulator & Pre heater & MIG Torch.
- Automatic protection from overheat, over/under voltage
- Inbuilt stabilization of 15%
- Small size, light in weight
- Used in Medium & light iron structure, furniture, installation &
maintanence etc.
Main Parameters
| Model |
MIG 200S |
MIG 250Y |
MIG 250YE |
MIG 250F |
| Rated Input Voltage (V) |
220±15% |
415±15% |
415±15% |
415±15% |
| Input Frequency (Hz) |
50 |
50 |
50 |
50 |
| Rated Power at Max. Current (KVA) |
8.2 |
8.7 |
8.7 |
8.7 |
| Duty Cycle |
100% |
100% |
100% |
100% |
| Weight (Kg) |
35 |
35 |
38 |
15 |
| Dimensions (LxWxH) mm |
655x300x665 |
655x300x665 |
920x400x665 |
505x203x375 |
|
 |
- SAW is most suitable for heavy structural fabrication jobs where high
production is required with excellent welding quality.
- Fast Production due to high deposition rate of weld material.
- Simple Operation.
- Low running cost.
EQUIPMENT CONSISTS OF:
- POWER SOURCE: Diode Base, CV Type, Most reliable &
durable, Fitted with Amps & Volt Meter
- WELDING HEAD:
(Carriage Mounted / Boom Mounted) Four Alloy Steel Driven, Quick
Changeover of Spool, ThyristorControlled DC Drive P.M. Motor to Control
Speed of trolley & Wire.
- CONTROL PANEL:
All Control for Power Source Voltage Setting, Wire Feeder Motor,
Carriage, Motor Speed, Reverse / Stop/ Forward Operation Provide on
Control.
|
OPTIONAL:
Rotators (Fix / Self Centering)
Column boom
Welding Positioner.
Flux drying oven.
Flux recovery Units.
|
SET OF ACCESSORIES
Interconnecting Cable - 10 mtr.
Earthing Cable with Earth Clamp - 10mtr.
One spool of wire - 25Kg. Approx.
One bax of flux -25Kg. Approx.
Chipping Hammer & wire brush
|
Technical Specifications
| MODEL |
SAW - 600 |
SAW - 800 |
SAW - 1000 |
SAW - 1200 |
| Input Supply Voltage |
380 - 440 V |
380 - 440 V |
380 - 440 V |
380 - 440 V |
| Phase |
3 |
3 |
3 |
3 |
| Frequency |
50 Hz |
50 Hz |
50 Hz |
50 Hz |
| Primary Current at max. Rated |
40 A |
55 A |
70 A |
83 A |
| Insulation Class |
H |
H |
H |
H |
| Welding Current |
600 Amps |
800 Amps |
1000 Amps |
1200 Amps |
| O.C.V. (Setting) |
16 - 52 V |
16 - 52 V |
16 - 52 V |
16 - 52 V |
| KVA |
31 |
42 |
52 |
64 |
| Type of Cooling |
Forced Air |
Forced Air |
Forced Air |
Forced Air |
|
 |
IGBT Inverter Based Saw Welding
MZ - SERIES INVERTER SUBMERGED ARC (CUM MMA CUM
CARBON GAUGING) MACHINE.
Features:
- With Double Full Bridge Heavy Duty IGBT Inverter to provide you
very strong Power.
- Power source is suitale for MMA & Gauging also.
- Protection against over current , over voltage & over heat.
- Most suitable to work under power Fluctuation.
- Flexible wire feeding speed, stable arc , deep penetration &
smooth welding results
Technical Data
| Model |
MZ 1000 |
MZ 1250 |
| Rated Input Voltage (V) |
415±15% |
415±15% |
| Input Frequency (Hz) |
50 |
50 |
| Rated Power at Max. Current (KVA) |
56 |
70 |
| Duty Cycle |
60% |
60% |
| Weight (Kg) |
85 |
98 |
| Dimension (L x W x H) mm |
760 x 380 x 820 |
760 x 380 x 820 |
|
 |
Features of Welding Trolley
- Trolley is driven by two wheels, moves stably, wide welding range
- Flexible adjustments, head can be lifted and turned around
- Beam can be lifted and turned around
- Turn around and moving angle of flux container can be adjusted as
required
- Four wheel driven wire feeding system is equipped with aligning
instrument, feeding wire stably and correctly, and with high driven
force
| Items |
Parameter |
| Rated input voltage of marching part |
Pilot motor DC 110V (PMG) |
| Rated input voltage of wire feeding part |
Pilot motor DC 110V (exciter) |
| Welding speed |
0~1.2m/min. |
| Wire feeding speed |
0.3~3.0m/min |
| Vertical adjustment range of beam |
100m |
| Adjustment range of head |
100 x 100 x 70(up and down, right & left, back & front) |
| Turning angle of beam around the tractor |
±90° |
| Deflection angle of welding torch |
±45° |
| Deflection angle of welding torch |
±90° |
| Capacity of flux container |
6L |
| Capacity of wire container |
25 Kg. |
| Weight |
54 Kg. |
|
 |
Product Range